stocktaking case study

Spare Parts Stock Reconciliation

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  • Program

    Bespoke

  • Parts

    Aerospace

  • Coverage

    National

Customer

  • Sector

    aerospace parts inventory

    An aerospace company was required to keep a number of Chinook helicopters in service at all times. High levels of unavailable parts could impact on the ability to repair aircraft in a timely manner. The aerospace company partnered with RGIS to verify the parts available.

    THE CHALLENGE

    An aerospace company was required to keep a number of Chinook helicopters in service at all times. High levels of unavailable parts could impact on the ability to repair aircraft in a timely manner. So the customer required RGIS to help establish:

    • Validation of the number of parts in stock
    • The value of the stock items
    • What was the condition of the parts in stock
    • Where the parts were located
    • To cover multiple military and third party secure locations

    Why RGIS?

    An aerospace company was required to keep a number of Chinook helicopters in service at all times. High levels of unavailable parts could impact on the ability to repair aircraft in a timely manner. The aerospace company partnered with RGIS to verify the parts available.

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    Our Solutions

    The aerospace company partnered with RGIS to create the custom reporting required:

    • A bespoke program was created to facilitate the many and varied streams of information required

    • Variance reports were generated in real time

    • A rigid schedule to include all military and third party secure locations was put in place over a tight time frame

    • All locations were counted at the same time

    Results

    The aerospace company found that by outsourcing the helicopter parts inventory project to RGIS, the customer was able to:

    • All locations including all military and third party secure locations were counted

    • Identify a substantial number of parts which were not located where expected

    • Access global data at the same time due to RGIS scheduling of counts

    • More readily identify where there was an urgent and immediate need for parts

    • Determine which parts needed replacing due to the condition of the part

    Conclusion

    By engaging RGIS to perform a bespoke spare parts stock reconciliation, the aerospace company gained accurate, real-time visibility of critical helicopter components across multiple secure locations. RGIS’s tailored audit and simultaneous location counts uncovered inventory gaps, clarified stock condition and value, and provided a unified global data set that supports faster decision-making and improved operational readiness. As a result, the client reduced the risk of service delays and strengthened confidence in its parts inventory management process.

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