Preparing for a Successful Warehouse Stock Count

warehouse stock count

The accuracy of your warehouse stock count largely depends on how well-organised the stock is and the layout of the area being counted.

A clear, tidy, and structured warehouse environment directly impacts the integrity of the count. Key influencing factors include:

  • How organised the warehouse is (e.g. clearly marked stock locations and general tidiness).

  • The clarity and consistency of stock and box labelling.

  • The number of staff available for the initial count, any recounts, and spot check audits.

  • The level of stock movement expected during the count process.

To help you plan effectively, consider the following questions:

  • When will the warehouse stock count take place?

  • Will it be a full count or a partial stocktake?

  • How long is the count expected to take?

  • How much time is needed to input the counted quantities and stock locations?

  • Will the warehouse or business be open during the stocktake? (Consider options such as overnight, weekend, holiday, or full closure.)

  • Which staff members will carry out the count and complete the data entry?

  • Who will be responsible for distributing the count sheets or tags?

  • Will variance checks be carried out before or after the warehouse count?

  • How will you mark which sections of the warehouse have already been counted?

  • What method will you use to confirm that all stock has been included in the count? (e.g. a visual inspection.)

Don’t Forget About Consignment Stock:

  • Do you have stock consigned to customers?

  • Do you hold consigned stock from suppliers?

  • Is there consignment stock allocated for stores?

  • How will these items be identified and reported during the count?

Tips for Preparing the Warehouse

To ensure the stocktake runs smoothly, take the following steps:

  • Carry out basic housekeeping: tidy up the warehouse to ensure clear access and easy navigation for counters, especially around stacked items.

  • Consolidate similar stock types into single, logical stock locations wherever possible.

  • Organise count areas systematically – for example by bin location, SKU (Stock Keeping Unit), product code, or supplier reference.

  • Make sure all stock is clearly labelled for ease of identification.

  • Remove any items not included in the count (such as damaged goods awaiting return or disposal).


Best of luck with your warehouse stock count!

 

View and Download PDF